Deckocalypse 2011 – Day 11: Boards, North (Part I)
- July 31st, 2011
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The time had come to finish off the North boards on the deck. Anderson needed to rip a few boards down to narrower width, which meant cutting then routing the edges to match (since the boards were all rounded):
The final section was going to be easy. All 14-foot boards. We just had to match everything at a uniform seam in the deck, and then it would essentially be done.
Once we laid all the boards, measured, drilled holes, and locked everything down, we cleaned up the equipment on the deck and took a look. Despite our best efforts, we realized we had made a mistake: the boards on the deck were not straight across the seam. The end of the 14-foot boards was off by 1 inch, which meant things looked crooked.
An inch might seem like a lot, but over the length of a 14-foot board, you only need an error of roughly 1/16 inch per foot of board to generate that kind of difference. Even though each section looked great, the whole deck was slightly out of kilter. Initially, I thought it was no big deal, but after looking at it for a bit, we realized it was a significant enough difference to merit some rework. We broke for the day, and I left it to Anderson and Roberto to think about the best solution.







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